29 Jul 2016

Leiyuan Overall Upgrade the Rainwater Harvesting Module Production Process

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In order to improve the rainwater harvesting module product quality and provide better service to customers, Leiyuan is has continued to improve and progress. Recently our company has upgrade the production process comprehensively.

  1. More carefully on the purchase of raw materials

Each plastics materials have their own characteristics to ratio, we are more carefully on the purchase of raw materials, each batch of material will be observed from the color first. The plastic raw materials must be burning up and through the flame to determine the quality of the material.

Raw Materials of Rainwater Harvesting Module

  1. Upgrade the new mold

The central position on the small pieces change from hollow to solid. The edge position of the large pieces add bars. The anti-stress of single product improve from the original average of 9 tons to 11 tons.

Upgrade the new mold of rainwater harvesting module

  1. Application of Robot production

The production line is upgrading to robot production, change from “people controlled machine”

Into “machine control people”. The time of producing products from the injection molding machine is more fixed so that the production efficiency is improved. Meanwhile by the application of robot production, the underground water storage module product is more resistance to fall. The compressive strength is well guaranteed.

robot machine production

  1. Upgrade packing machine

Add special iron card slot on the packing machine, which is conducive to product packaging more neatly.

Packing bale upgraded

  1. Application of compression machine

Factory own its compression machine. Compression testing center takes 500RMB for one time of press. By application of compression machine. Each producing of 50CBM products the machine will be random press of the products, the average compressive strength of each single product is 10 tons.

compressive pression machine

  1. Use tarpaulin to cover the outdoor products

All the products placed in the open-air will use new tarpauline to cover so that it can be sure that the goods won’t get wet during the rainy day.

At the same time, all the outdoor products have to buy insurance. Because the pp module rainwater harvesting tanks belong to flammable plastic products, even our factory use small free management in the production workshop but it does not rule out other people have the habit of throwing cigarette butts. So having insurance is a good choice, even if there is a problem, the factory can be quickly re-production.

Open-air production stock

Please feel free to Contact Us should you have any queries regarding sustainable plastic products or require any assistance with a particular product or possible design solution.

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