Quick project answer: plastic injection mold design converts part geometry, resin requirements and production targets into a manufacturable tooling plan. Leiyuan supports DFM review, mold making, sampling and follow-on injection molding for international OEM projects.
Share 3D files, resin, tolerances, surface finish, annual volume and quality requirements. Our team reviews parting, draft, gating, ejection and manufacturability.
After approval, the project proceeds through steel preparation, machining, assembly, trial molding and sample review according to the confirmed plan.
Buyers can request tooling quotations, production pricing, export packing, lead-time planning and OEM injection-molding support.
LEIYUAN company is a customized supplier of plastic products integrating R&D, production, sales, mold development and manufacturing, injection molding and processing of various plastic products, and plastic printing. We undertake customized processing of various plastic products with drawings and samples, quality assurance, Shipped quickly, large quantities favorably, specializing in the creation of high-standard and high-quality injection products, our company promises that large injection molding products can be free of mold opening fees.
The company has a number of independent and cooperative supporting injection mold processing plants, providing customers with design and development of plastic products and injection molding processing, mold design and manufacturing and other multi-faceted services.
Mold design and manufacture:The factory is equipped with a mold workshop, and the equipment includes CNC machining centers, wire cutting, lathes, milling machines, grinding machines and other processing equipment.
We have a series of advanced design software and perfect processing equipment, professional CAD, CAN, CAE, NX-UG design talents, with many years of product design and mold production experience. The main products are: daily necessities moulds, table and chair moulds, turnover box moulds, tray moulds, pipe fitting moulds, household appliance moulds, auto parts moulds, compression moulds, die casting moulds and so on.
The company has experienced design engineers (can provide customers with early design intervention), mold technicians, process engineers and quality engineers to perform quality control and continuous improvement of each process of the company to ensure the consistency of batch products and cost optimization. Regardless of the size of the customer, we always treat each other with sincerity and always have a grateful heart to take this long-term common development.
Consistent quality, low-cost solutions, and rapid feedback are the main reasons why customers choose us, and are our continuous improvement goals.
Plastic Injection Mold Factory Injection Molding Design and Making
China Plastic Injection Mold Factory Injection Molding Design and Making
Plastic Injection Mold Factory Injection Molding Design and Making
Plastic Injection Mold Factory Injection Molding Design and Making from China
Injection Plastic Products Mold process description
| Numbering | Specific matters | Detailed description |
| 1 | Selection of mold steel | mold steel: 45#, 50#, P20, H13, 718, 2738, NAK 80, S136, SKD61, etc. This type of product is a type with high appearance requirements, and the surface of the product requires high brightness, so the choice of mold material is very important, but considering the price, generally choose P20 steel, P20 is pre-hardened steel, not suitable for heat treatment , But can be nitrided, hardness 280HRC~400, because it has been pre-hardened, mechanical cutting is not difficult, and the hardness of this steel is higher than that of medium carbon steel, the deformation is also more stable than medium carbon steel, so in plastic mold It is widely adopted. |
| 2 | Formwork | LKM, HASCO, etc. |
| 3 | Design software | UG, PROE, CAD, CAXA, etc. |
| 4 | Plastic material | PP, PC, PS, PE, PU, PVC, ABS, PMMA, etc. |
| 5 | Design of mold structure | A professional designer designs a reasonable structure for you to achieve the shortest production cycle and reduce the follow-up processing procedures to improve production efficiency. Cold runner, hot runner and hot nozzle cold runner structures are the three most commonly used. |
| 6 | Cooling water system and gate design | According to the product’s structural characteristics and product appearance requirements to design a reasonable gate form, there are Large gate, latent gate and fan gate, needle valve type, etc., reasonable cooling system The mold temperature can be balanced in the shortest time to improve the accuracy and accuracy of the product Product production efficiency. |
| 7 | Parts configuration | Inserts, guide columns, guide sleeves, sliders, slider sleeves, inclined top blocks, etc. adopt wear-resistant standards Parts to increase the service life of the mold. |
| 8 | Cavity | Single/Double/Multiple |
| 9 | Mold surface treatment | Industrial polishing grade |
| 10 | Product mold time | 6-90 seconds |
| 11 | Target mold life | 500,000 times or more |
| 12 | Time required to complete the mold | 25-70 days |
STEP, STP, IGS or X_T files are useful for geometry review. In addition, a 2D drawing can define tolerances, materials, finishes and inspection points.
First, our team reviews manufacturability and commercial requirements. Next, both parties confirm the tooling plan, material, schedule and approval process.
Yes. Leiyuan can coordinate mold development, sampling and injection production according to the agreed project scope.
For related capabilities, review our custom injection molding services and plastic extrusion manufacturing. For broader product-development context, the NIST Manufacturing Extension Partnership product design and development overview discusses prototyping, material selection, testing and the path from concept to manufacturing.
Commercial note: final mold cost, lead time, cycle time and tool life depend on part geometry, steel, cavities, resin, tolerances, finish, validation and production requirements. Confirm these points in the approved quotation and tooling specification.
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